Cast Iron Roll

HOME >> PRODUCTS >> Mill Roll >> Cast Iron Roll
compound cast iron roll
centrifugal cast iron roll
acicular nodular cast iron roll
SGA cast roll

Centrifugal Composite Cast Iron Roll

The roll is produced by a horizontal centrifugal casting process with HSS steel work layer and nodular iron core. The material contains Mo, Ni, Cr, etc.


Centrifugal Chilled Cast Iron Roll


Introduction

The cast iron roll is produced by a horizontal centrifugal casting process with high-speed steel as the work layer and nodular iron as the core. The material of centrifugal casting iron roll contains plenty of alloying elements such as Mo, Ni, Cr, etc. The high hardened eutectic carbides & second carbides, evenly distributed in tempered martensitic matrix, make the wear and thermal cracking resistance very excellent. Besides, the resistance to surface roughing is also good. In a condition of hot rolling, the contact points between steel strip and the work rolls can form a thin adherent oxide film on the roll surface, which plays a good role in the wear features and the quality of the strip surface. The main application is as a working roll for hot-rolled strip leveling rack and rack of high-speed wire mill. 

Thanks to its higher content of Ni and Mo alloys, basanite and martensite matrixes with excellent performance are produced. There are small changes in hardness of centrifugal chilled iron roll. It is extremely efficient in toughnessm preserving heat split, preserving surface coarse and abrasion-resistant. 

Centrifugal Composite Cast Iron Roll

Application

SGA cast work roll for hot-rolled strip leveling rack;

Rack of tandem rolling mill for section, bar, wire rod and narrow strip

Roll ring and roll of stretch reducing mill for seamless steel tube

Work roll of hot-rolled strip tempering rack and medium plate mill rack

Tandem rolling bar and rack of high-speed wire mill



 

Chemical Composition

Roll name

C

Si

Mn

P

S

Ni

Cr

Mo

Mg

Ni-Cr-Mo semi-chilled centrifugal composite cast iron roll

2.90~3.60

0.30~0.80

0.20~0.50

≤0.40

≤0.10

3.01~4.50

0.50~1.70

0.20~0.60

/

Ni-Cr-Mo infinite chilled nodular centrifugal composite cast iron roll

2.90~3.60

0.60~1.00

0.50~1.00

≤0.20

≤0.10

3.01~5.00

1.00~2.00

0.20~0.60

/

Ni-Cr-Mo nodular cast iron centrifugal composite roll(II)

2.90~3.60

1.00~2.20

0.40~0.70

≤0.10

≤0.10

2.51~3.50

0.10~0.60

0.40~1.00

>0.04

Ni-Cr-Mo nodular cast iron centrifugal composite roll(III)

2.90~3.60

1.00~2.20

0.40~0.70

≤0.10

≤0.03

3.51~4.50

0.20~0.80

0.40~1.00

>0.04

Cr-Mo chilled nodular composite cast iron roll

3.20~3.70

0.50~1.20

0.50~1.00

≤0.40

≤0.03

/

0.20~0.80

0.20~0.60

>0.04

Ni-Cr-Mo chilled nodular composite cast iron roll

3.20~3.70

0.50~1.20

0.50~1.00

≤0.40

≤0.03

0.50~1.00

0.20~0.80

0.20~0.60

>0.04

Ferrite nodular composite cast iron roll

2.90~3.60

1.00~2.20

0.50~1.00

≤0.10

≤0.03

1.00~3.00

0.10~0.60

0.40~1.00

>0.04

Acicular nodular composite cast iron roll

2.90~3.60

1.00~2.20

0.50~1.00

≤0.10

≤0.03

2.00~3.00

0.10~0.60

0.40~1.00

>0.04

 

Physical Properties

Roll nameRoll-body outer-layer  hardness HSDRoll-neck  (spherical core) hardness HSDTensile strength 
 (spherical core) Mpa
Ni-Cr-Mo semi-chilled cast iron centrifugal composite roll70-8535-48>300
Ni-Cr-Mo infinite chilled nodular cast iron centrifugal composite roll65-8535-48>300
Ni-Cr-Mo nodular cast iron centrifugal composite roll(II)55-7535-48>400
Ni-Cr-Mo nodular cast iron centrifugal composite roll(III)60-8035-48>400
Cr-Mo chilled nodular composite cast iron roll58-7035-48>300
Ni-Cr-Mo chilled nodular composite cast iron roll60-7235-48>300
Ferrite nodular composite cast iron roll45-5535-48>400
Acicular nodular composite cast iron roll55-6535-48>400

 

Metallographic Structure

Roll nameMetallographic Structure
Ni-Cr-Mo semi-chilled cast iron centrifugal composite rollMartensite + a little bainite +cementite
Ni-Cr-Mo infinite chilled nodular cast iron centrifugal composite rollBainite + a little martensite +cementite + a little graphite
Ni-Cr-Mo nodular cast iron centrifugal composite roll(II)Bainite + a little austenite +cementite + nodular graphite
Ni-Cr-Mo nodular cast iron centrifugal composite roll(III)Bainite + a little austenite +cementite + nodular graphite
Cr-Mo chilled nodular composite cast iron rollPearlite + cementite + a little graphite
Ni-Cr-Mo chilled nodular composite cast iron rollPearlite + cementite + a little graphite
Ferrite nodular composite cast iron rollPearlite + a little ferrite + cementite + a little graphite
Acicular nodular composite cast iron rollacicular + cementite + a little graphite


TOP